This paper is published in Volume-11, Issue-4, 2025
Area
Mechanical Engineering
Author
Shyam K S, Sivathiruthani S, Sreeharan B N
Org/Univ
Kumaraguru College of Technology, Tamil Nadu, India
Pub. Date
11 September, 2025
Paper ID
V11I4-1208
Publisher
Keywords
Injection Moulding, Die Material Selection, Tool Steels, H13 Steel, P20 Steel, 718 Alloy, 2378 Alloy, Nak80, S7 Steel, Dear Method, Data Envelopment Analysis, Multi-Criteria Decision Making, Thermal Conductivity, Wear Resistance, Machinability, Mold Performance, Material Comparison, Mold Life, Manufacturing Efficiency.

Citationsacebook

IEEE
Shyam K S, Sivathiruthani S, Sreeharan B N. Optimal Material Selection for Injection Moulding Die, International Journal of Advance Research, Ideas and Innovations in Technology, www.IJARIIT.com.

APA
Shyam K S, Sivathiruthani S, Sreeharan B N (2025). Optimal Material Selection for Injection Moulding Die. International Journal of Advance Research, Ideas and Innovations in Technology, 11(4) www.IJARIIT.com.

MLA
Shyam K S, Sivathiruthani S, Sreeharan B N. "Optimal Material Selection for Injection Moulding Die." International Journal of Advance Research, Ideas and Innovations in Technology 11.4 (2025). www.IJARIIT.com.

Abstract

Choosing the right material for making injection molding dies is very important, as it affects how well the mold performs, how long it lasts, and how much it costs to maintain. Since the die goes through high pressure and temperature again and again during each molding cycle, it must be made of strong materials that can handle heat, resist wear, and stay dimensionally stable. In this study, I looked into the important factors to consider while selecting the die material, like mold life, how easy it is to machine, resistance to corrosion, and how well it works with different types of plastic. Some commonly used materials like P20 tool steel, H13 tool steel, and beryllium copper alloys are compared based on their properties and usage. I have also included details about special coatings and surface treatments that improve the life and performance of these materials. Overall, with proper material selection based on both technical and cost aspects, manufacturers can improve efficiency, reduce downtime, and increase the lifespan of injection molds.