This paper is published in Volume-12, Issue-3, 2026
Area
Automotive Lighting - Reflector Basecoat Process
Author
MajaharAli Shikalgar, Dr. Javed G. Khan
Org/Univ
Shri Sant Gajanan Maharaj College of Engineering, Shegaon, Maharashtra, India
Pub. Date
30 June, 2026
Paper ID
V12I3-1223
Publisher
Keywords
Kaizen, Coatings on the Reflector, Base-Coat Process, Decorative Coatings, Productivity, Lean Manufacturing

Citationsacebook

IEEE
MajaharAli Shikalgar, Dr. Javed G. Khan. Applications of Lean Manufacturing Techniques to Enhance the Productivity of the Base Coating Process, International Journal of Advance Research, Ideas and Innovations in Technology, www.IJARIIT.com.

APA
MajaharAli Shikalgar, Dr. Javed G. Khan (2026). Applications of Lean Manufacturing Techniques to Enhance the Productivity of the Base Coating Process. International Journal of Advance Research, Ideas and Innovations in Technology, 12(3) www.IJARIIT.com.

MLA
MajaharAli Shikalgar, Dr. Javed G. Khan. "Applications of Lean Manufacturing Techniques to Enhance the Productivity of the Base Coating Process." International Journal of Advance Research, Ideas and Innovations in Technology 12.3 (2026). www.IJARIIT.com.

Abstract

Lean manufacturing techniques have increasingly been adopted in the automotive lighting sector to enhance efficiency, reduce waste, and improve product quality. This project explores the application of Lean methodologies in automotive lighting production, focusing on key practices such as value stream mapping, and continuous improvement (Kaizen). By analysing case studies from leading automotive lighting manufacturer (Varroc Engineering), the study highlights how these practices evaluate waste, streamline operations, minimize process costs, and enhance productivity. The integration of Lean principles not only optimizes the manufacturing process but also fosters a culture of innovation and responsiveness to organizational demands. Furthermore, the Project discusses the challenges faced in implementing Lean practices within this specialized field and offers strategies for overcoming these obstacles. Ultimately, the findings underscore the significance of Lean manufacturing in enhancing competitiveness and sustainability in the automotive lighting industry.