This paper is published in Volume-11, Issue-4, 2025
Area
Mechanical Engineering Electric Vehicles
Author
Tanmaya Maharana, Dr. Sandeep G Thorat
Org/Univ
School of Engineering and Sciences, MIT ADT University, Pune, Maharashtra, India, India
Keywords
Lithium-Ion Pouch Cell, Electrochemical–Mechanical Coupling, External Mechanical Load, Capacity Fade, Battery Performance Simulation.
Citations
IEEE
Tanmaya Maharana, Dr. Sandeep G Thorat. Analytical Electrochemical– Mechanical Simulation Model for Lithium-Ion Pouch Cells Under External Load, International Journal of Advance Research, Ideas and Innovations in Technology, www.IJARIIT.com.
APA
Tanmaya Maharana, Dr. Sandeep G Thorat (2025). Analytical Electrochemical– Mechanical Simulation Model for Lithium-Ion Pouch Cells Under External Load. International Journal of Advance Research, Ideas and Innovations in Technology, 11(4) www.IJARIIT.com.
MLA
Tanmaya Maharana, Dr. Sandeep G Thorat. "Analytical Electrochemical– Mechanical Simulation Model for Lithium-Ion Pouch Cells Under External Load." International Journal of Advance Research, Ideas and Innovations in Technology 11.4 (2025). www.IJARIIT.com.
Tanmaya Maharana, Dr. Sandeep G Thorat. Analytical Electrochemical– Mechanical Simulation Model for Lithium-Ion Pouch Cells Under External Load, International Journal of Advance Research, Ideas and Innovations in Technology, www.IJARIIT.com.
APA
Tanmaya Maharana, Dr. Sandeep G Thorat (2025). Analytical Electrochemical– Mechanical Simulation Model for Lithium-Ion Pouch Cells Under External Load. International Journal of Advance Research, Ideas and Innovations in Technology, 11(4) www.IJARIIT.com.
MLA
Tanmaya Maharana, Dr. Sandeep G Thorat. "Analytical Electrochemical– Mechanical Simulation Model for Lithium-Ion Pouch Cells Under External Load." International Journal of Advance Research, Ideas and Innovations in Technology 11.4 (2025). www.IJARIIT.com.
Abstract
The performance of lithium-ion pouch cells is significantly affected by external mechanical loads in addition to electrochemical operating conditions. This study presents a simplified electrochemical-mechanical model to analyze the influence of compressive forces on a 19.6 Ah lithium-ion pouch cell. External loads are translated into strain using a stiffness-based formulation, which is further linked to porosity variation, capacity fade, and internal resistance rise. A voltage model incorporating open-circuit voltage and ohmic drops is used to simulate discharge characteristics under different charge/discharge rates (0.25C, 0.5C, and 1C) and mechanical loads (0–8 kg). Simulation results indicate that increasing load leads to reduced capacity and elevated resistance, with the effect becoming more pronounced at higher C-rates. Quasi-open circuit voltage (Quasi-OCV) comparisons further reveal measurable shifts in voltage–SOC profiles before and after loading. The proposed framework provides a computationally efficient and adaptable tool for exploring electrochemical–mechanical interactions, offering valuable insights for battery design, safety, and performance optimization.
